Our Core Solutions

End-to-end solutions from concept to implementation

Comprehensive Automation Services

Turnkey Projects

Assembly Lines
Robotic Vision based Poka-Yoke
End of Line Testing

KSRA delivers comprehensive turnkey automation solutions that span complete assembly lines, vision-based poka-yoke systems, and end-of-line testing stations. These projects are executed with full lifecycle responsibility—from conceptual 3D design and simulation to manufacturing, PLC programming, and on-site commissioning. Notable implementations include fully automated assembly lines for ORVM systems at Tata Ficosa, 10-station Rotomat assembly systems with ultrasonic welding for Varsa Plastic Industries, and high-volume wheel assembly lines for Hotwheels toy manufacturing. Their turnkey approach integrates IPC, OPC, and multi-gauge inspection systems with robotic workcells, ensuring seamless machine-to-machine communication and Industry 4.0 readiness.

Robotics Automation

Robotic USW, handling & assembly cells
Robot integration with vision & traceability

KSRA specializes in advanced robotic applications including ultrasonic welding, material handling, assembly cells, dispensing, palletizing, and deflashing. The company demonstrates strong expertise in Fanuc robot integration, having deployed SCARA-based vision-guided systems for sorting and pick-and-place operations, as well as complex robotic machine tending cells for CNC and gear grinding machines at customers like Bajaj Auto and Sanjeev Auto. Their robotics solutions incorporate vision systems for part identification, adhesive dispensing with foam stick insertion for air filter assembly at Sogefi Automotive, and fully automated gauging integration. All robotic cells are designed with safety compliance, high repeatability, and traceability features.

Special Purpose Machines (SPM)

Customized SPMs for automotive & industrial applications
Ultrasonic welding, trimming & press-fit solutions
High accuracy, repeatability & safety compliance

KSRA designs and builds customized special purpose machines tailored to specific automotive and industrial manufacturing processes. Their SPM portfolio includes hot plate welding machines for automotive components, ultrasonic assembly systems for toys and plastic parts, crimping machines for gear shifter cables, adhesive dispensing stations with hole checking, leak test SPMs, and vision-based laser marking pokayoke systems. These machines are characterized by high accuracy, robust construction, and integration with Desoutter tools, Baumer vision systems, and Forbes lasers. With over 600 projects successfully delivered, KSRA has established deep domain expertise in developing process-specific automation solutions that enhance productivity and quality control.

Vision & Tracability (Industry 4.0)

Camera-based inspection systems
Barcode / QR code tracking

KSRA integrates advanced vision systems and traceability solutions as a core component of its Industry 4.0 offering, enabling real-time data exchange, self-diagnosis, and intelligent manufacturing. The company deploys camera-based inspection systems for dimensional verification, presence detection, defect identification, and laser-based poka-yoke applications—successfully demonstrated through projects such as the Vision Laser Pokayoke SPM for Varroc Polymers, which combines Forbes laser technology with Baumer vision systems for zero-defect manufacturing. These vision-guided solutions are seamlessly integrated with Fanuc robots and SCARA systems for sorting, pick-and-place, and assembly operations, ensuring high-speed accuracy and repeatability.

CAPABILITY

KSRA has state of pioneer manufacturing facilities with team of dedicated engineers who are responsible for customer support and continues growth

We have 3D Design & Simulation Center. We have PLC programming station, Servo, Stepper, Frequency inverter Drives Facility.
Manufacturing & Assembly Area - 15000 Sq Ft
Projects Handled > 600
Dedicated team for esteemed customers.
Robotic Research Center for development of robotic turnkey solution.